A new generation of thin-lift asphalt overlays called Thinlays™ are a popular approach to pavement preservation because of their ability to provide improved ride quality, reduce pavement distresses, maintain surface geometrics, reduce noise levels, reduce life-cycle costs, and provide long-lasting service. Recently, NAPA helped organize a thin asphalt overlay using warm-mix asphalt and recycled materials in Nashville, Tenn.
Tenth Street in downtown Nashville, an urban pavement with many utility cuts, was given 10 years more of life with this green (economically and environmentally) thin asphalt overlay preservation treatment. This is a NAPA instructional demonstration for those interested in asphalt paving processes and procedures. Mike Huner, Director of Technical Services for the Tennessee Road Builders Association, is the presenter. Special thanks go to the contractor, LoJac Enterprises Inc. of Lebanon, Tenn. The Tenth Street project was completed in August 2012.
NAPA has outlined the benefits of Thinlay thin asphalt overlay mixes in a 2014 position paper, Thinlays: The Pavement Preservation Tool of Choice. When used for pavement preservation, Thinlays can help agencies better manage both pavement condition and scarce funds. Thinlays can also help increase the structural capability of a roadway when used with well-built pavements.
Thin Is In
Find out why Thin Is In when it comes to pavement preservation. Thin asphalt overlays are a time-proven method for extending the life of pavement structures that are still in serviceable shape. NAPA has a full suite of materials on thin overlays in a variety of formats which can be downloaded below. For your convenience, most of these materials have been collected on one DVD, TAS-40, available in NAPA's online store.
Thinlays are a popular approach to pavement preservation because of their ability to provide improved ride quality, reduce pavement distresses, maintain surface geometrics, reduce noise levels, reduce life-cycle costs, and provide long-lasting service. IS-135, Thin Asphalt Overlays, provides guidance on when to choose thin asphalt overlays, selecting materials and designing the mixes, ensuring construction and quality control, and what type of performance benefits to expect.
An additional resource many may find helpful is NCHRP Synthesis 464: Thin Asphalt Concrete Overlays, which documents the current state of the practice (2014), as well as research efforts on the use of thin asphalt concrete overlays for pavement maintenance, rehabilitation, and preservation.
This webinar on thin overlays was presented by Dave Newcomb, Ph.D., P.E., NAPA Vice President for Research and Technology on July 15, 2009. A video of the webinar can be downloaded here (this is a very large file and will take time to download):
In April 2013, NAPA hosted a webinar on Thinlays for Pavement Preservation featuring Jim Huddleston, P.E., Executive Director of the Asphalt Pavement Association of Oregon (APAO). Thinlays are asphalt mixes that can be placed as thin as 5/8 inch to seal pavements, restore ride, and improve the safety and structural capacity of pavements — extending the life of asphalt pavements. This webinar is not included on the TAS-40 DVD, but a replay can be purchased separately from the NAPA Online Store.
| Thin Overlays half-page ad (jpeg) 2.96 MB
Thin Overlays half-page ad (pdf) 5.93 MB
|Thinlay half-page ad (pdf) 1.35 MB|
This DVD-ROM compiles the IS-135 PDFs, PowerPoint presentation, and webinar video, as well as a .AVI version of the webinar video, in one place making it an effective way to pass along information about thin asphalt overlays to customers or to use as part of a training. The disc is available at NAPA's online store for only $10.
- From Pavement Preservation Journal, "'Thinlay' Asphalt Overlays Next Word in Pavement Preservation"
- From Pavement Preservation Journal, "Texas Considers Ultra-Thin HMA Alternatives to Seal Coats"
- From Better Roads magazine, "Perpetual Pavements, an Inch at a Time"
- From Asphalt Pavement magazine, "New Jersey Overlays I-280 With Warm Mix"
- From Asphalt Pavement magazine, "A New Hit in Music City: Thin Asphalt Overlays for Pavement Preservation"